In the intelligent manufacturing system for rubber tires, the mixing and batching process is the core key to determining the quality, performance stability, and service life of finished tires. The precision of the proportions of raw materials such as natural rubber, carbon black, oils, and chemical additives required for tire production directly determines core indicators such as hardness, abrasion resistance, tear resistance, and heat resistance of the rubber compound. Even minute measurement deviations can cause fluctuations in batch product quality, increased raw material losses, and even affect the safety performance of finished tires. As a leading large-scale tire manufacturer in China, Fengshen Tire continuously promotes the intelligent and refined upgrading of its production lines. It has iteratively optimized the automatic batching system of auxiliary equipment in the mixing workshop, focusing on solving industry pain points such as poor stability, weak anti-interference capabilities, and frequent data drift of traditional weighing equipment, further strengthening its product quality defenses.
Tire mixing workshops are typical high-dust, high-vibration, and continuous 24/7 operations. Production equipment operates at high frequencies for extended periods, and the workshop environment is complex. Ordinary civilian and general industrial weighing sensors are highly susceptible to equipment vibration, carbon black dust accumulation, and ambient temperature fluctuations, leading to data drift, poor repeatability, and inaccurate measurement. This not only disrupts the automated batching process and increases manual calibration costs but also directly causes deviations in rubber compound formulation, hindering the improvement of production line yield and efficiency. To meet the high-standard, high-stability requirements of automated batching production, Fengshen Tire, after multiple rounds of product comparison, operational condition adaptation testing, and technical verification, ultimately selected...Anhui Zhongke HuiganCustomized weighing and metering solutions, implemented in bulk36 high-precision load cellsIt includes two main flow capacity specifications, 1T and 2T, which are fully compatible with different specifications of hoppers and weighing and metering points of different types of raw materials in the production line, and comprehensively cover multiple core mixing and batching units.
Addressing the stringent production conditions of the tire and chemical industry, Zhongke Huigan's newly delivered 1T and 2T load cells have undergone specialized optimization and upgrades. The products utilize high-strength alloy elastomer material, processed with precision heat treatment, exhibiting excellent fatigue resistance, impact resistance, and lateral load resistance. They are perfectly suited to the long-term, high-frequency vibration environment of workshops, eliminating zero-point drift and data distortion after continuous operation. Simultaneously, the sensors are equipped with a full-domain temperature compensation algorithm, effectively resisting temperature interference caused by diurnal temperature variations and equipment heat dissipation. Combined with a sealed dustproof structure, they can withstand long-term carbon black dust accumulation and humid air corrosion, ensuring stable 24-hour operation and maintaining high-precision, high-repeatability metering, fully meeting the continuous production needs of the tire industry.
During the project implementation, Zhongke Huigan adhered to its consistent full-cycle delivery service system, providing the project with one-stop technical services, from preliminary site surveys, precise product selection, on-site installation guidance, and line arrangement and fixing, to system integration, weight calibration, and data calibration. The project team went deep into the production line of Fengshen Tire, combining the layout of the batching production line equipment, material conveying rhythm, and automated control system parameters to finely debug the installation point, force angle, and fixing method of each sensor. This ensured that each set of weighing data was transmitted to the production line's central control system in real time, accurately, and stably, realizing a fully automated operation process of automatic raw material feeding, precise proportioning, closed-loop management, and intelligent start-stop, completely solving the pain points of large measurement errors, excessive manual intervention, and insufficient production stability in the traditional batching mode.
After the equipment was officially put into operation, the 36 weighing sensors operated stably, with rapid and highly repeatable weighing data response. They accurately controlled the raw material ratio of each batch of rubber, effectively avoiding problems such as uneven rubber performance and finished product defects caused by measurement deviations. This significantly reduced raw material waste and defective product output, helping Fengshen Tire to achieve standardized, refined, and intelligent management of the batching process. It also significantly improved production line efficiency and product qualification rate, laying a solid core foundation for the standardized and high-quality output of finished tires.
This successful collaboration with Fengshen Tire marks another significant step in the application of Zhongke Huigan's weighing sensing technology in the intelligent manufacturing of rubber tires. It fully validates the adaptability and reliability of the company's industrial-grade weighing sensors in high-dust, high-vibration, and continuous industrial production scenarios. Having cultivated the industrial sensing field for many years, Zhongke Huigan consistently focuses on actual industrial conditions, continuously iterating and optimizing product performance to refine customized sensing solutions with high precision, high stability, and strong anti-interference capabilities, specifically tailored to the unique production environments of sub-sectors such as rubber and plastics, chemicals, building materials, and heavy industry.
In the future, Zhongke Huigan will continue to cultivate the industrial intelligent manufacturing track, continuously upgrade its core weighing sensing technology and full-process service system, and continuously expand application scenarios such as rubber and chemical industry, automated batching, and industrial silo metering. With its core sensing technology, Zhongke Huigan will empower the transformation and upgrading of traditional manufacturing industry and provide reliable sensing support for more industrial enterprises to achieve refined production, intelligent transformation, and quality upgrading.
