Forklift Safety Monitoring System / HG40-CC Forklift Safety Monitoring System

Application

The HG40-CC forklift safety monitoring system complies with GB/T 38893-2020 "Industrial Vehicle Safety Monitoring and Management System". It integrates high-precision force load, tilt angle, speed, lidar ranging, ultrasonic radar ranging, personnel sensing, and multiple vehicle status sensors to achieve real-time online monitoring of weighing, lifting height, vehicle speed, distance to the front and rear vehicles, personnel posture, and vehicle status. It is also equipped with multi-angle video monitoring devices to minimize blind spots in forklift operation and achieve comprehensive monitoring of forklift operation safety.

   The weighing function of this system can simultaneously accumulate statistics on the weight of goods loaded on the forklift, thereby realizing the evaluation of the forklift's storage and transportation efficiency. It is an important additional feature of this safety monitoring system.

System composition

The security monitoring management system consists of three parts: information collection and processing system, video monitoring system, and remote monitoring center, as follows:

1. Information collection and processing system, including

HG40-HMF Forklift Weighing Indicator

HG40-FT Forklift Controller

HG40-ZV load cell

HG40-LDF radar sensor

HG39-SP speed sensor

HG40-WY displacement sensor

HG39-ZXV Gyroscope Angle Meter

HGTA612 Tilt Sensor

HG40-RFF Identity Recognition Device

HG40-QYL Area Indicator Lights

HG40-SGF Audible and Visual Alarm

2. Video surveillance system, including:

HG40VRM Video Monitor

HGSZ Video Control Host

HGS Fisheye AHD High Definition Camera

3. Remote monitoring center, including

HG40 Server and Platform

Features

1. Large touch screen and voice prompts
The HG40-CC displays all monitoring information on its screen, including vehicle authorization, driver status, real-time speed, load weight, front-to-rear distance, fork height, steering angle, tilt angle, alarm information, etc.

2. Vehicle status monitoring and management
Including IC card authorization, driver status monitoring, fault monitoring, parking brake detection, reversing detection, running speed and overspeed alarm, etc.

3. Anti-collision operation area warning
Based on the detection results of the front and rear radars, the system performs early warning (sound, light and voice prompts), speed limit and parking operations to achieve a safe and collision-avoiding effect.

4. Vehicle auxiliary control
In the state of overspeed and anti-collision warning, the throttle is limited to ensure safe operation. If the load is overweight, lifting is prohibited and the throttle is limited.

5. Do not change the performance of the forklift itself, and do not reduce the working efficiency of the forklift itself;

6. Equipped with high-precision sensor module and high-performance RTU, high sensitivity, stable and reliable;

7. 360° panoramic video, 72 hours data storage function;

8. Support 4G/5G wireless network, and upload work data to the designated server platform;

9. The system meets the requirements of GB/T 38893-2020 "Industrial Vehicle Safety Monitoring and Management System";

Technical indicators

1. HG40-5100 Information Acquisition and Processing Unit: 16-bit processor, 16MHz clock speed, standard configuration of 64K+2MB memory;

2. Weighing sensor module accuracy: 1%FS

3. Inclination sensor: range -50°～50°; hysteresis ≤0.15%F.S

4. Gyro angle meter: effective travel: 0~350°; repeatability: 0.007°

5. Identity reader: card reading time: <100ms

6. Displacement sensor: Measuring range: 0.2m-8m, accuracy: ± 1cm

7. Active detection radar: measurement range: 0.1-100m (90% reflectivity) 0.1-40m (10% reflectivity), accuracy: ±1%

8. Sound and light alarm: speaker decibel 120 decibels

9. Speed sensor: measurement accuracy 0.1%

10. Information display unit

Resolution: 480×272, true color

Shell: ABS engineering material

Communication: RS232 / RS485

Maximum communication rate: 921600bps

Main frequency: 800MHz

Working temperature: -20～70℃

Working humidity: ≤90%

Protection level: IP65

UV level: 1.35w/mr@UVA-340m168h

Flame retardant grade: UL94V0

Salt spray grade: GB/T2423.17-200848h

Remote Control Center Features

1. Safety management: Assist drivers to drive safely on site, and record and trace safety incidents in real time.

Oil level alarm;

Overspeed reversing alarm;

Not wearing seat belts;

Parking overtime alarm;

Alarm for entering and leaving the area;

Offline alarm;

Vehicle speed display and speed limit;

Car access control;

Security incident statistics;

Safety incident replay;

2. Provide decision-making for forklift management, driver management, asset management during the forklift life cycle, monitoring of driver work status and efficiency, assessment and other business management.

Ledger information;

Forklift operation status monitoring;

Real-time positioning;

Full-image monitoring;

Track playback;

Annual inspection/maintenance reminder;

Entry and exit zone monitoring;

Basic information;

Employee card binding;

Card swipe status;

Working hours statistics;

Work efficiency;

3. Asset utility management: Accurate efficiency analysis reflects business distribution and fluctuations, and provides a management basis for planned and temporary deployment.

Shift efficiency report;

Institutional efficiency reports;

Shift utilization ranking;

Average vehicle efficiency statistics;

Working hours statistics;

Statistics of length of stay;

Seat status collection;

Forklift efficiency report;

4. Real-time display of multi-dimensional forklift data;

5. It can be used as a planning allocation and temporary deployment tool;

6. It can be used as the basis for working hours attendance and utilization statistics;